Iibhontshisi ze-cocoa ezomileyo zelanga zithunyelwa kwi-factory, ziqala ngokusemthethweni uhambo lwayo lwenguqu ... Ukusuka kwiimbotyi ezikrakra ukuya kwitshokolethi emnandi, uchungechunge lweenkqubo zokucubungula luyafuneka.Ngokwenkqubo yokucubungula, inokwahlulwa ngokufanelekileyo kwiinkqubo ezi-3, i-pulping Pressing, ukugaya kakuhle kunye nokucocwa, ukulungiswa kweqondo lokushisa kunye nokubumba.
Ngoku, iindawo ezininzi emhlabeni zisagcina indlela yantlandlolo yokwenziwa kweembotyi zekoko, kodwa ezenziwe ngezandla ukusuka kwiimbotyi zekoko ukuya kwitshokolethi, incasa iya kuba rhabaxa.Ngoko eli nqaku lithetha ikakhuluindlela yokusebenzisa oomatshini ukugqiba olu luhlu lokuqhubekeka
1. Ukugaya kunye Pukurhoxa
Iimbotyi zekoko ziyacolwa kwaye zicinezelwe ukuze kufumaneke utywala bekoko, ibhotolo yekoko, kunye nomgubo wekoko.
Phambi kokucofa nokucofa, kufuneka kuhambe inkqubo yokukhetha iimbotyi, ukuvaswa kweembotyi, ukuqhotswa, ukwela nokucudisa.Ukukhetha iimbotyi, njengoko negama libonisa, kukukhusela iimbotyi zekoko ezingafanelekanga okanye ezonakeleyo.Hlamba iimbotyi, uhlambulule kwaye womise.Emva koko qalisa ukubhaka, ukwela, ukutyumza, kunye nokugaya kakuhle ukufumana i-cocoa utywala, kwaye ubunzima botywala be-cocoa bupholile ukufumana ubunzima botywala be-cocoa.Utywala be-cocoa bunyanzeliswa kwi-oyile yokucofa ukukhupha ibhotolo yekoko.I-cocoa powder yikhekhe ye-cocoa ehlala emva kokuba ulwelo lwe-cocoa lucudiwe ukuze lususe ioli, kwaye emva koko lutyunyuzwe, lucolwe, luhlulwe ukuze lufumane umgubo obomvu obomvu.
1.1 Ukubhaka - Umatshini weCocoa Roaster
Iimbotyi ze-cocoa zosiwe kumaqondo obushushu aphezulu phakathi kwe-100 kunye ne-120°C.Yonke le nkqubo ithatha imizuzu engama-30 ukuqinisekisa ukuba imbotyi yekoko nganye ikhupha incasa yecocoa etyebileyo emva kokugcadwa.
1.2 Ukwela kunye nokutyumza-I-Cocoa Cracking & Winnowing Machine
Emva kokugcoba, iimbotyi ze-cocoa ziba mnyama ngombala, zisondele kumbala omnyama wetshokolethi ngokwayo.Iimbotyi zekoko zipholile ngokukhawuleza, kwaye amaqokobhe abhityileyo athe arhabaxa kakhulu xa kugcadwa kufuneka asuswe, nto leyo efuna ukuba iifeni zivuthulule ulusu.Iingono, inxalenye enokusetyenziswa kwimbotyi yekoko, zishiywe kwaye zigutywe zibe ziingono.Eli nyathelo libizwa ngokuba kukwela kunye nokutyumza, kwaye kukho iindlela ezininzi ezahlukeneyo, eyona nto ikhohlisayo kukukhupha ulusu ngokupheleleyo ngaphandle kokuphulukana neembotyi zomhlaba.Ukuba kukho ulusu olunenkani oluxutywe netshokolethi, luya kuzisa i-flavour off-flavour.
Le nkqubo inokwenziwa kwakhona kwisigaba saphambi kokuqhotswa phambi kokuqhotsa.Zonke iimbotyi kufuneka zitshiswe kwindawo ye-400 ° C imizuzwana eyi-100, ukwenzela ukuba iimbotyi ze-cocoa zilula ukulahla isikhumba sebhontshisi emva kwale nkqubo.Emva koko ichithwa kwiinkozo ezincinci kakhulu, naziphi na izikhumba ze-cocoa zisuswe kwinkqubo, ngaphambi kokuba zitshiswe.
Kwiifektri ezininzi, le nkqubo yenziwa "nge-fan crusher", umatshini omkhulu ovuthuza ii-hulls.Lo matshini ugqithisa iimbotyi kwiicones eziryitiweyo ukuze zophuke kunokuba zityunyuzwe.Ngexesha lenkqubo, uthotho lweesefu zoomatshini zahlula amaqhekeza abe ngamasuntswana obungakanani obahlukeneyo ngelixa iifeni zivuthela iqokobhe elibhityileyo langaphandle lisuka kumasuntswana epulpy.
1.3 Ukusila kakuhle - iColloid Mill&Melanger
Kwifektri yetshokolethi yanamhlanje, unokukhetha ukusebenzisa i-colloid mill okanye ilitye lokusila ukugaya iimbotyi ezityumkileyo zibe ludaka.
Umgaqo osebenzayo we-colloid mill kukucheba, ukuguba, kunye nokuvuselela ngesantya esiphezulu.Inkqubo yokusila yenzeka ngokuhambelanayo phakathi kwamazinyo amabini, elinye lijikeleza ngesantya esiphezulu ngelixa elinye lihlala limile.Ukongeza kwi-high-frequency vibration kunye ne-high-speed eddy current, izinto eziphakathi kwamazinyo nazo ziphantsi kwe-chear eqinile kunye nokunxiba.Izinto eziphathekayo ziya kuxutywa ngokulinganayo, zihlakazwe kwaye zenziwe nge-emulsified.
Amatye okugaya asebenzisa iirola ezimbini zegranite ukuze ziqhubeke zisila.Ibhotolo yekoko equlethwe kwiimbotyi zekoko iphinda ikhululwe kancinane emva kokucolwa kakuhle ngexesha elide lokuqengqeleka okungayekiyo, yenze udaka lwesigaba esingqindilili, oluthi lujike lube ngamaqhuma emva kokupholisa.
Enyanisweni, xa kufikwa kwinqanaba lokugaya kunye nokucocwa, akukho nto ngaphandle kokutshintsha kwi-"blender blender" ecolekileyo yokugaya ngokuqhubekayo.
Ibhotolo yekoko isebenza njengesithambiso njengoko iswekile kunye nomgubo wekoko zigutywa zibe ngamasuntswana amancinane.Umlomo womntu unokungcamla amasuntswana amakhulu kune 20 microns.Kuba wonke umntu ethanda ukonwabela itshokholethi egudileyo kwaye etyebileyo, kufuneka siqinisekise ukuba onke amasuntswana akwitshokholethi mancinci kunobukhulu.Oko kukuthi, i-cocoa powder kufuneka ibe phantsi ngaphantsi kwe-microns ye-20, okuyisinyathelo esilandelayo sokucoca kunye nokucocwa, ngoko kufuneka iqhubeke nokusila ixesha elide.
Melanger
Colloid Mill
1.4 Ukutsalwa-Umatshini wokuCofa kwe-oyile kunye noomatshini wokuSila iPowder
Ibhotela ye-cocoa kunye ne-cocoa powder iqulethe i-cocoa liquid okanye i-liquid mass eveliswa emva kwe-pulping, ekufuneka ikhutshwe ngokucinezela.Gcoba utywala be-cocoa ukwahlula ibhotela ye-cocoa, enomxholo wamafutha we-100%, uze ugaye ikhekhe lebhontshisi eseleyo ukwenza i-cocoa powder, kunye nomxholo we-fat 10-22%.
Beka i-cocoa ulwelo kwi-oyile ye-oyile ezenzekelayo, kwaye iya kuphakanyiswa ngepiston yesilinda yeoli, kwaye ioli iya kuphuma iphuma kwi-gap yokubhoboza, kwaye ingene kwi-oyile ye-oyile ngepleyiti yokufumana ioli ukugcina ioli.
Kukho iiseti ezininzi zeemela ezihambayo (okanye iiprism okanye iintloko zesando) kwivili elijikelezayo ngaphakathi kwendawo yokusila, kunye nesethi yeemela ezisisigxina kwi-ring gear.Ngexesha lokungqubana kokusika phakathi kommese ohambayo kunye nommese osisigxina, izinto eziphathekayo zichithwa.Ngelo xesha, igumbi lokutyumza livelisa ukuhamba komoya, okukhupha ubushushu kunye nemveliso egqityiweyo evela kwisikrini.
2. Ukucokisa-umatshini wokudibanisa iChocolate
Ukusukela itshokholethi ecocekileyo emnyama, akukho mfuneko yokongeza naziphi na izinto ezincedisayo, neyona swekile isisiseko, kodwa olu lukhetho lwabambalwa emva kwayo yonke loo nto.Ukongeza kwi-cocoa mass, ibhotela ye-cocoa kunye ne-cocoa powder, imveliso yetshokolethi eyaziwayo ifuna izithako ezifana neswekile, iimveliso zobisi, i-lecithin, i-flavour kunye ne-surfactants.Oku kufuna ukucokiswa nokucokiswa.Ukusila kunye nokucocwa ngokwenene kukuqhubekeka kwenkqubo yangaphambili.Nangona ubuhle bezinto zetshokolethi emva kokugaya bufikelele kwimfuno, ayicolisi ngokwaneleyo kwaye incasa ayinelisi.Izinto ezahlukeneyo azikadibanisi ngokupheleleyo zibe yincasa ekhethekileyo.Enye incasa engathandekiyo isekhona, ngoko ke kufuneka ucocwe olungakumbi.
Le teknoloji yasungulwa nguRudolph Lindt (umsunguli weLindt 5 grams) ngasekupheleni kwekhulu le-19.Isizathu sokuba ibizwa ngokuba yi "Conching" kungenxa yokuba ekuqaleni yayiitanki ejikelezayo emile okweqokobhe leconchi.I-conch (i-conche) ibizwa ngokuba yi-Spanish "concha", oku kuthetha ukuba iqokobhe.Isixhobo solwelo lwetshokholethi sijikwa ngokuphindaphindiweyo yi-roller ixesha elide kwitanki enjalo, ukutyhala kunye nokuhlikihla ukufumana i-lubrication ethambileyo, i-aroma fusion kunye nencasa yencasa eyodwa, le nkqubo ibizwa ngokuba "ngukugaya nokucokisa"
Ngelixa ukucocwa, izinto ezahlukeneyo ezincedisayo zingongezwa.
3.I-Temper&Moulds-Tempering Machine & Moulding
Ukufudumala linyathelo lokugqibela kwimveliso kwaye kunempembelelo enkulu kumava etshokolethi yokugqibela kubathengi.Ngaba uke wafumana itshokolethi eyayibhityile kwaye yayinefilimu emhlophe e-opaque ngaphandle?Mhlawumbi ukucaphuka akwenziwanga kakuhle okanye kukho into engalunganga malunga nezithako.
Ukufikelela emazantsi alo mbuzo, kufuneka ukwazi izinto ezimbalwa malunga nebhotolo yecocoa.Ibhotela ye-cocoa i-akhawunti ye-48% -57% yobunzima beembotyi ze-cocoa.Yinto eyenza itshokolethi inganyibiliki esandleni (iqinile kwiqondo lobushushu begumbi) inyibilika kuphela emlonyeni (iqala ukunyibilika kubushushu bomzimba).Ukubeka iqhekeza letshokholethi elulwimini lwakho kwaye uyive inyibilika kancinane emlonyeni wakho zezinye zezona mpawu zihendayo zetshokholethi, kwaye konke oku kubulela kwibhotolo yekoko.
Ibhotela ye-cocoa i-polymorphic, oku kuthetha ukuba, phantsi kweemeko ezahlukeneyo zokuqiniswa, zenza iintlobo ezahlukeneyo zeekristale, ezinokuthi zizinzile okanye zizinzile.Iikristale ezizinzileyo zipakishwe ngokusondeleyo kwaye zineendawo eziphezulu zokunyibilika kuneekristale ezingazinzanga.Ngoko ke, kufuneka silungelelanise ubushushu ukuze siqinisekise ukuba ibhotolo yekoko kunye nebhotolo ye-cocoa-efana nefomu yekristale ezinzileyo, kwaye emva koko ipholise ngokuchanekileyo ukuze itshokolethi ibe ne-luster enhle kwaye ingaqhakazi ixesha elide.Ngokuqhelekileyo indlela yokutshisa itshokolethi iquka la manyathelo alandelayo
1. Nyibilikisa itshokolethi ngokupheleleyo
2. Ukupholisa kwindawo yobushushu becrystallization
3. Ukuvelisa icrystallization
4. Nyibilikisa iikristale ezingazinzanga
Ubushushu bunokulungiswa ngesandla, kodwa ubushushu kufuneka buchaneke.Ukukhetha umatshini wokuthambisa itshokolethi olawula ngokuchanekileyo ubushushu ukuya kumahluko wobushushu obungaphantsi kwe ±0.2 unokukunceda kakuhle kakhulu.Ukushisa kweetshokholethi ezahlukeneyo nako akuhambelani ngokupheleleyo:
Emva kokuba i-sauce yetshokolethi ihlanjululwe ngokufanelekileyo, kufuneka ifakwe ngokukhawuleza, emva koko ipholile ukulungisa isakhiwo kwaye iguqule ibe yimeko eqinile ezinzileyo.Inokugalelwa ngesandla okanye ngomatshini.Ukugalelwa ngesandla kwi-molds ayichanekanga njengokugalelwa komatshini, ngoko ke i-sauce engaphezulu kufuneka ichithwe.Emva kokupholisa, inokuthi ingabunjwa ibe yitshokolethi entle.
Ixesha lokuposa: Nov-28-2022