(1) Soo bandhigida alaabta
Toontu waa xawaashka ugu wanaagsan nolol maalmeedkeena.Waxay hodan ku tahay nafaqooyinka.Kaliya kuma koobna kalsiyum, fosfooraska, birta iyo macdano kale, laakiin sidoo kale waxaa ku jira fiitamiino badan, waxayna leedahay saameynta sun-saarista iyo ka hortagga cudurrada.Laakin waxa ay leedahay ur gaar ah oo aan dadka qaar aqbali karin, gaar ahaan carruurta.Waxaan isku qasnaa budada toonta iyo burka bariiska iyo alaabta kale ee ceyriinka ah si aan uga dhigno digir godan, ka dibna waxaan ku duubnaa lakabka shukulaatada, taas oo aad u daciifisa dhadhanka toonta, si ay carruurtu u cunaan xoogaa toon ah marka ay cunaan cunto fudud, taas oo ka hortagaysa cudurrada iyo waxyeelada sunta ah. .
(2) Qalabka ugu muhiimsan
Qalabka ugu muhiimsan ee wax soo saarka toontu waa mashiinka dahaarka sonkorta, mashiinka qaska budada, biyaha qubeyska, qafis duban rotary iyo mashiinka kolloid.
(3) Formula
(1) caanaha budada ah ee isku dhafan
Bur bariiska 30% istaarij 10%
Bur 15% Sonkor Cad 30%
Budada Toonta 15%
(2) Ku cusbayn caanaha caanaha
Marka la eego xalka sonkorta, sonkorta: biyaha = 1: 1
Budada sinjibiil 1.5%.budada basbaaska 0.5%
Allspice 15%.Basbaaska 0.5%
Salt 1.5% Soodhaha 4%
(3) Cuntada la kariyey ee shukulaatada
Budada kookaha 8% budada caanaha oo dhan 15%
Badalka subagga kookaha 33% Vanillin, Lecithin Haboon
Sonkorta cad 44%
(4) Hab socodka socodka
dareeraha sonkorta
↓
Bariiska soo booda → samaynta → badeeco dhammaatay → xumbo → shaandhaynta jaakad shukulaato → tuurid iyo istaagid → dhalaalid → alaabta dhammaatay
↑ ↓ ↓
Dahaarka budada isku dhafan
↓
maraqa shukulaatada
(5) Qodobbada hawlgalka
1:Compounding: 3 qaybood oo malab ah ku shub 1 qayb oo biyo ah oo karkaraya, si siman u walaaq, si uu malabku ugu milmo biyaha oo dhan, xooggiisuna aanu aad u weynayn.
2: Diyaarinta dareeraha xawaash ah 1 qayb oo biyo ah iyo 1 qayb oo sonkor cad ah waxaad ku shubtaa dheriga si ay u milanto, kadibna ku dar qadar cad oo ah budada sinjibiil, budada shanta xawaashka ah, budada basbaaska, milix iyo alaabta kale ee cayriin, kulaylka kulaylka. oo karkari ilaa 5 daqiiqo.Ku dar basbaaska oo si fiican u walaaq, ka dibna ka saar kuleylka si aad u keento heerkulka dareeraha xawaashka heerkulka qolka, ku shub biyo soodhaha, oo walaaq si joogto ah ilaa gebi ahaanba labbiska.Biyaha soodhaha waxaa lagu diyaariyaa iyadoo lagu milmay qadarka loo baahan yahay ee soodhaha biyo yar.
3: isku darka budada isku jirta waxaad ku shubtaa kala badh maaddooyinka burka, sonkorta budada ah iyo burka bariiska baaldi ama weel kale, ku dar dhamaan istaarijka iyo budada toonta, si fiican u walaaq marka hore, kadibna ku dar burka haray, sokor budo ah iyo bur bariis. bur, si fiican isku qas.
4: Samaynta saloolada ku shub mashiinka dahaadhka sonkorta, shid, ku dar dareere yar oo malab ah si aad casiirku u wanaagsanaato si simanna ugu shub saloolka ilaa inta dusha laga saaro lakabka malab dhalaalaya.Ka dibna ku dul saydhaa lakab khafiif ah oo budada isku dhafan dusha sare si aad ugu dhejiso lakabka burka dusha sare.Ka dib markaad u rogto 2 ilaa 3 daqiiqo, ku shub dareeraha xawaash mar labaad, ka dibna ku rushaysaa lakabka budada isku dhafan iyo dareeraha xawaash ah beddelka ilaa budada isku dhafan ay isku dhafan tahay.ilaa budada la isticmaalo.Guud ahaan, ka dib marka lagu daro budada isku-dhafka ah 6-8 jeer, mashiinka daahan sonkorta ayaa wareegaya dhowr daqiiqo, digsiguna wuxuu diyaar u yahay in la duubo oo la ruxo.Hawlgalka qaabeynta oo dhan waa la xakameynayaa in lagu dhammeeyo 30-40 daqiiqo gudahood.Dheriga u dhaaf 30-40 daqiiqo.
5:Dubidda Ku rid alaabta wareegsan ee dabka lagu shido ama shiilan dhuxul ah.Inta lagu jiro habka dubista, waa lagama maarmaan in laga hortago in heerkulku aad u sarreeyo oo gubasho.
6:Si aad u samayso suugo shukulaato ah Marka hore, kuleyli oo dhalaali subagga kookaha ee baddalka biyaha qubeyska 37°C.Ka dib marka si buuxda loo dhalaaliyo, ku qas budada sonkorta cad, budada kookaha, iyo budada caanaha.Ka dib markaad si buuxda u walaaqdo, isticmaal mashiinka kolloid si aad u shiido si fiican.Ka dib markii si fiican loo shiido, ku dar lecithin iyo dhir udgoon, ka dibna samee sifeyn 24-72 saacadood.Sifeynta ka dib, heerkulka ayaa marka hore hoos loo dhigayaa 35-40 ° C, heerkulkuna waa la hagaajiyaa ka dib markii la hayo muddo wakhti ah.Hagaajinta heerkulku wuxuu u qaybsan yahay saddex marxaladood: heerka koowaad waa la qaboojiyey 40 ° C ilaa 29 ° C, heerka labaad waa la qaboojiyey 29 ° C ilaa 27 ° C, heerka saddexaadna waxaa lagu kululeeyaa 27 ° C ilaa 29 ° C. C ama 30°C.Suugada shukulaatada kulul waa in isla markiiba la dahaadho.
7:Daboolida Digirta bannaan ee la dubay ku rid mashiinka dahaadhida sokorta, ku shub 1/3 suugo shukulaatada ah, si fiican u rux, kaddibna suugo shukulaatada ah oo soo hadhay laba jeer ku rid, kaddibna mashiinka dahaadhidda sokorta dhawr daqiiqadood wareega rux.Haddii mashiinka dahaadhka sonkorta nooca chestnut biyaha loo isticmaalo si loo marsado maraqa, qalabka buufinta ayaa loo baahan yahay.Cadaadiska iyo socodka hawada qaarkood, ku buufin maraqa shukulaatada wadnaha la dubay.Heerkulka maraqa waa in lagu xakameeyaa ilaa 32°C, heerkulka hawadu qabowgu waa inuu ahaadaa 10-13°C, qoyaanka qaraabada ahi waa inuu noqdaa 55%, xawaraha dabayshuna waa inaanu ka yarayn 2m/s.Sidan oo kale, maraqa shukulaatada ee lagu daboolay dusha sare ee xudunta ayaa si joogto ah loo qaboojin karaa oo loo adkeyn karaa.
8:wareeji oo dhinac dhig U wareeji alaabta suugo fiican leh mishiin biyo ah oo nadiif ah si aad isugu wareejiso, kana saar dusha aan sinnayn.Uma baahna hawo qabow si loo wada shaqeeyo.Alaabooyinka la dhammeeyey ee leh saamaynta wareegga waxaa lagu kaydiyaa 1-2 maalmood heerkulka qolka ee ku saabsan 12 ° C, sidaas darteed kareemka dufanka ee shukulaatada ayaa aad u deggan, taas oo hagaajinaysa adkaanta shukulaatada iyo kordhinta iftiinka inta lagu jiro dhalaalid
9: glossing Ku rid alaabta shukulaatada ee la adkaday ee la safeeyey mashiinka dahaadhka sonkorta nooca chestnut biyaha leh hawo qabow, ku dar sharoobada dextrin sare marka hore marka la duubo, oo jaakad alaabta dhammaatay.Ka dib marka ay qallajiso, lakabka filimka khafiifka ah ayaa laga sameeyay dusha sare.Ka dib markii ay afuufo dabaysha qabow oo rogrogo oo si joogto ah u xoqdo, korka ayaa si tartiib tartiib ah u dhalaalaya.Marka dusha sare ee alaabada dhammaatay ay gaarto iftiin gaar ah, qadar ku habboon dareeraha carabiga cirridka ayaa lagu dari karaa si loo sameeyo lakabka filimka khafiifka ah ee dusha sare ee shukulaatada la safeeyey si dusha sare loogu iftiimiyo.
10:glazing Geli shukulaatada la safeeyey gudahadigsi dahaarka shukulaatadaoo sii wad is-rogrog, oo ku dar xaddi gaar ah oo ah xalalka aalkolada shellac si aad dhalaaliso.Xalka aalkolada Shellac waxaa loo doortaa sida wakiilka glazing sababtoo ah marka si siman loo daboolo dusha sare ee alaabta oo la qalajiyo, waxay samayn kartaa filim isku mid ah, sidaas darteed ilaalinta iftiinka dusha shukulaatada la safeeyey ee xaaladaha cimilada dibadda Saameyntu ma libdhi doonto waqti gaaban.Isla mar ahaantaana, ka dib duubis joogto ah iyo xoqin, lakabka ilaalinta shellac laftiisa ayaa sidoo kale muujin doona dhalaal wanaagsan, taas oo kor u qaadeysa dhalaalka dusha sare ee shukulaatada oo dhan.Marka glazing, iyadoo la kaashanayo hawo qabow, xal aalkolada shellac si siman u dahaarka on dusha sare ee alaabta semi-dhammeeyey ee duuban dhowr jeer, ilaa dhalaal ku qanacsan yahay la helo by duuban iyo xoqin, taas oo ah alaabta shukulaatada la dhammeeyey.
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(6) Arrimaha u baahan feejignaan
1:Markaad diyaarinayso dareeraha xawaashka ah, ka taxdar inaad dheriga ku dhejisid oo aanad ku shubin sonkorta.Haddii sonkortu leedahay wasakh, waa in la sifeeyaa.
2:Daqliga waa in lagu doortaa miro dhamaystiran.
3:Marka lagu shubayo dareeraha xawaashku waa inuu ahaado mid fiican oo isku mid ah.Ka dib marka budada la rusheeyo, haddii ay isku dhegto, waa in la kala saaraa wakhtigeeda.
3: Markaad codsanayso jaakad shukulaatada, waxaad ku dhejin kartaa shoolad koronto hoosteeda mashiinka daahan sonkorta si aad u hagaajiso heerkulka, sababtoo ah heerkulku aad ayuu u hooseeyaa, suugo shukulaatada ayaa si dhakhso ah u adkeyn doonta, ruxashaduna ma noqon doonto mid wareegsan.Laakiin heerkulku waa inuusan noqon mid aad u sarreeya, haddii kale shukulaatada ayaa dhalaali doonta oo digirta bannaan laguma dahaadhi doono shukulaatada.
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Waqtiga boostada: Oct-14-2022